DG Shipping SOP & Quick Reference

Non-DG • EQ • LQ • Full DG • Bulk • Waybill • Supplier Docs
Use: internal SOP / training / audit prep Modes: DOT (US) • ADR • IMDG • IATA Core idea: one outer package = one DG status
1) Core Principles Golden rules + hierarchy
Golden Rule: One outer package = one DG status
  • If a box contains any EQ DG → the whole box is treated as EQ.
  • LQ and EQ are different reliefs → do not combine them in the same outer package.
  • Full DG packages must remain in their tested/approved configuration.
Two-layer compliance: inner + outer
  • Inner limits are absolute (if exceeded, relief is lost).
  • Outer limits apply per box (you can split into multiple boxes).
  • Packaging integrity beats “labels”: if it leaks, it fails.
Hierarchy (simplified): Non-DG → EQ → LQ → Full DG. If a shipment fails EQ, it escalates to LQ or Full DG (depending on limits).
2) Shipping Types Overview Non-DG • EQ • LQ • Full DG
TypeWhat it meansKey identifiersTypical paperwork
Non-DG Not regulated as dangerous goods for transport. SDS Section 14: “Not regulated” / no UN number / no class. Normal invoice + packing slip; customs docs if international.
EQ DG shipped in very small quantities (E-code relief). Excepted Quantity mark; E-code (E0–E5); strict inner+outer limits. No DG declaration; carrier may require DG account for air.
LQ DG shipped in limited quantities (inner packaging limit relief). LQ diamond; “Y” inside for air; gross package ≤ 30 kg (66 lb). No DG declaration; waybill should mention “limited quantity”.
Full DG Fully regulated DG (no relief applies). UN packaging + class labels + UN number + proper shipping name. Shipper’s Declaration + DG statement on AWB/BOL.
3) Inner vs Outer Packaging Definitions + controls

Inner packaging (direct contact)

  • Bottle/pouch/vial that touches the substance.
  • Must be compatible, leak-proof, and properly closed.
  • For EQ/LQ: inner size must be ≤ the relevant limit.

Outer packaging (final enclosure)

  • Box/drum/crate that protects and carries markings.
  • For Full DG: usually must be UN tested/approved packaging.
  • For EQ: must meet “strong outer” + drop-test logic.
Absorbent (liquids): required in EQ/LQ combination packaging. Non-DG may use absorbent as best practice.
4) Mixing Rules (same outer package?) Allowed vs forbidden
MixSame box?RuleBest practice
Non-DG + EQ Allowed If any EQ is inside → whole box is treated as EQ (EQ mark & EQ rules apply). Separate boxes if possible (especially air).
Non-DG + LQ No Do not mix LQ with non-DG in the same outer package. Separate boxes.
EQ + LQ No Different relief types; do not combine in one outer package. Separate boxes.
Non-DG + Full DG No Full DG must remain in tested/approved configuration. Separate boxes.
EQ + EQ Yes Most restrictive E-code in the box governs the entire outer package. Apply strictest E-code limits.
LQ + LQ Yes Allowed if all items qualify for LQ and package limits are respected. Keep UN entries documented internally.
5) Excepted Quantity (EQ) — E-Codes (E0–E5) & Standard Limits Inner + Outer limits
These are the standard EQ limits per E-code: maximum net quantity per inner packaging, and maximum net quantity per outer package (including mixed packing).
Units: grams for solids; milliliters for liquids/gases. Outer package limit applies to the total net quantity of all EQ contents inside that box.
E-Code Max per inner packaging Max per outer package Practical meaning
E0 Not permitted as EQ → use LQ or Full DG
E1 30 g / 30 mL 1000 g / 1000 mL Small-vial EQ profile (tight inner, generous outer)
E2 30 g / 30 mL 500 g / 500 mL Same inner as E1, smaller total per box
E3 30 g / 30 mL 300 g / 300 mL Same inner, smaller total per box
E4 1 g / 1 mL 500 g / 500 mL Micro-inners; still allows a decent box total
E5 1 g / 1 mL 300 g / 300 mL Micro-inners; smaller box total

How to apply E-codes (the rules you practiced)

  • Inner rule: every inner bottle/vial must be ≤ the E-code inner limit.
  • Outer rule: the sum of all EQ contents in the box must be ≤ the E-code outer limit.
  • Mixed E-codes inside one box: apply the most restrictive E-code to the entire outer package.
  • If any item exceeds inner limit → it cannot ship as EQ → escalate to LQ or Full DG.

Quick worked examples

Example: one EQ box governed by E1

  • 3 × 30 mL (E1) + 1 × 30 mL (E2)
  • Total = 120 mL
  • Governing code = E1 → outer limit 1000 mL → OK

Example: E4 micro-inners

  • 200 × 1 mL (E4) → total 200 mL
  • Outer limit E4 = 500 mL → OK
  • If any inner is 2 mL → EQ fails (inner limit is 1 mL)
Operational SOP tip: store each SKU’s E-code in your “Shipping Profile” and have your packing workflow auto-calc the “outer total” per box.
6) How to Fill Waybill / AWB (step-by-step) Field-by-field guidance
Goal: Ensure the carrier understands the shipment category (Non-DG vs EQ vs LQ vs Full DG) and routes it correctly, without avoidable holds.

Common waybill fields (most carriers)

FieldWhat to enterExample
Shipper / Consignee Full legal name, address, phone/email Elite Essence Labs, street
Description of Goods Use wording based on DG status (see below) Dangerous Goods in Excepted Quantities
Pieces # of outer packages on the shipment 2 boxes
Weight Gross weight (per piece or total—carrier-specific) 12.4 lb
Declared value Commercial value for carriage (if required) $450
Customs / Invoice International: attach commercial invoice & export data Invoice #INV-2025-018
DG / Hazmat checkbox Tick when applicable (carrier/account dependent) EQ/LQ contains DG even without DG declaration

What to write in “Description of Goods”

Non-DG

Perfumery raw materials – non-hazardous Aroma chemicals, not regulated as dangerous goods

EQ

Dangerous Goods in Excepted Quantities Dangerous Goods in Excepted Quantities as per IATA

LQ

Dangerous goods in limited quantity Prepared in accordance with applicable regulations

Full DG

Dangerous Goods as per attached Shipper’s Declaration

Mixed shipments (multiple boxes, one waybill)

Shipment contains packages of non-dangerous goods and packages of dangerous goods in Excepted Quantities and/or Limited Quantities.

Mix at the shipment level (separate boxes). Avoid mixing relief types inside one box.

7) Stickers & Placement (what goes where) Avoid rejects + mislabel
Placement rules: labels on a clean flat surface; don’t wrap over edges; don’t place over seams/tape; don’t cover DG marks with the shipping label or docs pouch.

Non-DG outer box (recommended layout)

Box Side A (main label side)

Shipping label (center/right)
Handling (optional): “This Side Up”, “Fragile” (top/left)

EQ outer box (required marks)

Box Side A

Shipping label
Excepted Quantity mark (same side, not obscured)

No hazard labels, no LQ diamond, no UN number on the outer package for EQ.

LQ outer box (required marks)

Box Side A

Shipping label
LQ diamond (or Y-diamond for air) — visible, not covered
  • Orientation arrows: recommended for liquids.
  • Do not add hazard class labels unless required by the shipment type (Full DG).
8) Bulk Shipping (DG & Non-DG) Drums • IBC • bulk liquids
Practical definition: “Bulk” typically means drums/jerricans/IBCs/tank loads. Bulk DG usually ships as Full DG.

Non-DG bulk

  • Compatible container + leak-proof closures.
  • Palletize and secure (stretch wrap, banding) to prevent movement.
  • No DG marks; ship label + customs docs if international.

DG bulk (typical = Full DG)

  • Determine UN number, class, PG, mode requirements.
  • Select correct UN-rated drum/jerrican/IBC approved for the PG and contents.
  • Apply hazard labels/marks; placards may apply at transport-unit level depending on mode/jurisdiction.
  • Prepare DG paperwork (DG declaration where required).

Bulk packaging types

ContainerUseNotes
Steel/Plastic DrumBulk liquidsDG requires correct UN drum rating for the PG
JerricanSmall bulkCommon for solvents; often Full DG
IBC / ToteIndustrial bulkCarrier acceptance varies; strict controls
Tank loadVery large bulkSpecialized freight
9) Supplier Documentation (Fragrance Manufacturer / Filler) What you must request & store
Why this matters: your shipping classification and compliance depend on upstream data. Missing/incorrect supplier docs = misclassification risk.

A) Mandatory / core documents (every raw material & concentrate)

DocumentWhat it must includeUse
SDS (Safety Data Sheet) Correct IDs (CAS/EC), hazards, key properties, Section 14 transport classification, flash point if applicable DG status (Non-DG/EQ/LQ/Full), carrier acceptance, safety
COA (Certificate of Analysis) Batch/lot, specs, results, date QC, traceability, recalls
TDS / Product spec Physical properties (appearance, density, etc.) Manufacturing, QC
Lot traceability Lot numbers on containers + documents Audit readiness

B) Fragrance-specific compliance docs (often required)

DocumentWhat it must includeUse
IFRA certificate IFRA version, category limits, compliance statement Customer/regulatory compliance
Allergen declaration Allergens list + levels as required by target markets Labeling/documentation
Regulatory statements REACH/TSCA/Prop65 (as applicable) Market access
Origin + HS code guidance Country of origin, suggested HS codes Customs clearance

C) Shipping classification controls (what you should verify)

  • Transport statement in SDS Section 14 matches the real composition/flash point.
  • If supplier says “Non-DG” but Section 14 is incomplete → treat as unverified until corrected.
  • For DG: record whether it qualifies for EQ/LQ and store those limits in your shipping profile.
10) SOP: Non-DG (General Cargo) Steps A–D

Step A — Confirm Non-DG

  • SDS Section 14: Not regulated.
  • No UN number / no hazard class / no packing group.

Step B — Packaging (best practice)

  • Inner: leak-proof bottle/pouch; compatible.
  • Seal: foil/tamper seal + cap; tape around cap if needed.
  • Secondary: each bottle in sealed bag; absorbent recommended for liquids.
  • Outer: strong box; void fill; H-tape closure.

Step C — Labeling

  • Shipping label.
  • Optional handling: “This side up”, “Handle with care”.
  • No DG marks.

Step D — Documents

  • Domestic: packing slip; invoice if needed.
  • International: commercial invoice + customs docs; accurate description.
11) SOP: Excepted Quantity (EQ) E-codes + strictest governs

Step A — Identify E-code & limits

  • Confirm EQ eligibility and E-code for the substance.
  • Verify max per inner and max per outer.

Step B — Packaging

  • Inner: leak-proof; individually protected.
  • Absorbent: sufficient for largest inner container.
  • Outer: strong rigid box; drop-test logic.

Step C — Mixed E-codes

Rule: most restrictive E-code governs the entire outer package.

Step D — Marking

  • Apply EQ mark; keep visible and not covered.
  • No hazard labels, no LQ diamond, no UN number.

Step E — Documents

  • No DG declaration required.
  • Waybill should mention EQ.
12) SOP: Limited Quantity (LQ) 30 kg limit • Y inside for air

Step A — Confirm LQ limits

  • Check LQ inner packaging limit for the UN entry.
  • Gross package ≤ 30 kg (66 lb).

Step B — Packaging

  • Inner: leak-proof; protected.
  • Absorbent required for liquids.
  • Outer: strong; prevent movement; correct closure.

Step C — Marking

  • Ground/Sea: LQ diamond.
  • Air: LQ diamond with “Y” inside.

Step D — Documents

  • No DG declaration required; use waybill LQ text.
13) SOP: Full DG (high-level) UN packaging + declaration
Full DG is the default when no relief applies (EQ/LQ not applicable or limits exceeded).
  • Correct UN number + PSN + class + packing group.
  • UN-approved packaging in tested configuration.
  • Required labels/marks + orientation arrows for liquids when required.
  • DG declaration + DG statement on AWB/BOL where required.
  • DG-trained personnel.
14) UN Packaging Markings — How to Read Them (Solids vs Liquids) X/Y/Z + mass/SG/pressure
UN packaging markings tell you what the packaging was performance-tested for.
Difference: combination packagings for solids show gross mass; liquid packagings show specific gravity and (usually) hydrostatic test pressure.

Example formats (as on your poster)

Solids / combination packaging example

UN 4G / X3 / S / 19 / USA / LM0000
  • 4G = fiberboard box (outer)
  • X = PG I performance (also ok for II & III)
  • 3 = max gross mass (kg) for that tested configuration
  • S = solids or inner packagings (combination packaging)

Liquids packaging example

UN 1A1 / X1.5 / 250 / 19 / USA / LM0000
  • 1A1 = steel drum, non-removable head
  • X = PG I performance (also ok for II & III)
  • 1.5 = max specific gravity (SG) allowed
  • 250 = hydrostatic test pressure (kPa) for liquids

1) UN symbol

“UN” confirms the packaging has passed UN performance tests and can be used for regulated DG when used within the marked limits and tested configuration.

2) Packaging identification code (what “4G”, “1A1”, etc. mean)

CodeMeaningPractical use
4GFiberboard boxCommon outer for combination packaging
1A1Steel drum, non-removable headCommon for liquid DG
1A2Steel drum, removable headOften for solids or inner packagings
3H1Plastic jerrican, non-removable headCommon for liquids (solvents)

UN packaging code legend (type + material)

Element Code Meaning
Packaging type1Drum
Packaging type2Wooden barrel
Packaging type3Jerrican
Packaging type4Box
Packaging type5Bag
Packaging type6Composite packaging
Packaging type7Pressure receptacle
MaterialASteel
MaterialBAluminum
MaterialCNatural wood
MaterialDPlywood
MaterialFReconstructed wood
MaterialGFiberboard
MaterialHPlastic
MaterialLTextiles
MaterialMPaper, multiwall
MaterialNOther metal
MaterialPGlass, porcelain, stoneware

Drums — head type (3rd character)

  • 1 = Non-removable head → 1A1
  • 2 = Removable head → 1A2

Bags — common codes

  • 5M1 = Multiwall bag
  • 5M2 = Multiwall, water-resistant
How to read examples:
4G = box (4) made of fiberboard (G).
1A1 = steel drum with non-removable head.
5M2 = water-resistant multiwall bag.

3) Packing group performance level: X / Y / Z

  • X = tested to PG I level → acceptable for PG I, II, III (if other limits also met).
  • Y = tested to PG II level → acceptable for PG II & III only.
  • Z = tested to PG III level → acceptable for PG III only.

4) “Gross mass” vs “Specific gravity”

Solids / combination packaging

  • Shows max gross mass (kg) of the complete package as tested.
  • Example: X3 means 3 kg max gross mass at PG I test level.

Liquids packaging

  • Shows max specific gravity (SG) of the liquid.
  • Example: X1.5 means SG ≤ 1.5 at PG I test level.

5) Hydrostatic test pressure (liquids)

For liquid packagings, a number like 250 indicates the hydrostatic pressure test (kPa) the packaging passed for liquids.

6) Year and location of manufacture

  • “19” = year of manufacture (last two digits).
  • Country code indicates location/approval traceability (e.g., USA, D).

7) Manufacturer / certification mark

Identifies the manufacturer or approval/certification symbol for traceability.

Critical rule: UN packaging approval is for a tested system. Changing closure, inserts, inner arrangement, or exceeding marked limits can invalidate approval.
15) Documentation (What to include) Domestic vs international

Domestic

  • Shipping label
  • Packing slip (recommended)
  • Invoice (if required internally)

International

  • Commercial invoice
  • Customs declaration / electronic export data as required
  • HS code + value + origin
  • SDS available on request

DG-specific documents

  • Non-DG: no DG docs.
  • EQ: no DG declaration; waybill statement recommended.
  • LQ: no DG declaration; waybill statement recommended.
  • Full DG: DG declaration + DG statement on AWB/BOL.
16) Waybill / AWB Copy-Paste Text Ready-to-use wording

Non-DG

Perfumery raw materials – non-hazardous Aroma chemicals, not regulated as dangerous goods

EQ

Dangerous Goods in Excepted Quantities Dangerous Goods in Excepted Quantities as per IATA

LQ

Dangerous goods in limited quantity Prepared in accordance with applicable regulations

Full DG

Dangerous Goods as per attached Shipper’s Declaration

Mixed shipment (multiple boxes on one waybill)

Shipment contains packages of non-dangerous goods and packages of dangerous goods in Excepted Quantities and/or Limited Quantities.
17) Invoice & Customs Wording (DG-safe) Descriptions

Non-DG

Aroma chemical for perfumery use, non-hazardous

EQ

Aroma chemical – Dangerous Goods in Excepted Quantities

LQ

Flammable liquid – Limited Quantity

International invoice must include

  • HS code
  • Country of origin
  • Quantity + unit size
  • Unit value + total value
18) Checklists Pre-ship gates

Pre-ship gate (all shipments)

  • [ ] Correct classification (Non-DG / EQ / LQ / Full DG)
  • [ ] Inner packaging leak-proof + compatible
  • [ ] Secondary containment + cushioning
  • [ ] Correct outer box + closure
  • [ ] Correct marking/labels
  • [ ] Domestic vs international docs prepared
  • [ ] Waybill text correct

EQ-only gate

  • [ ] E-code confirmed
  • [ ] Inner limit met for every bottle
  • [ ] Outer limit met for total contents
  • [ ] Strictest E-code applied if mixed
  • [ ] EQ mark applied; not obscured

LQ-only gate

  • [ ] LQ inner limit met
  • [ ] Gross package ≤ 30 kg (66 lb)
  • [ ] LQ diamond applied (Y inside for air)
19) Quick Decision Matrix Non-DG → EQ → LQ → Full
QuestionIf YESIf NO
SDS Section 14 says “Not regulated”?Ship as Non-DGNext
Eligible for EQ and within inner + outer limits?Ship as EQNext
Eligible for LQ and within inner limits + ≤ 30 kg?Ship as LQNext
OtherwiseShip as Full DG